PIPER PA-28-180 near Ocilla, GA — 2012-06-13
- Date
- 2012-06-13
- Location
- Ocilla, GA, USA
- Aircraft
- PIPER PA-28-180
- Registration
- N9238J
- Category
- Airplane
- Highest injury
- Minor
- Fatalities
- 0
- Phase of flight
- Climb
Probable cause
A failure of the No. 2 cylinder connecting rod due to a lack of lubrication, which resulted in a total loss of engine power.
NTSB narrative
The pilot was flying the airplane under the conditions specified in a Special Flight Permit to reposition it for a potential sale. The airplane and engine were inspected by a certificated mechanic in accordance with the permit requirements before the flight. During cruise flight, the engine began to “sputter.” The pilot turned to find a landing field, then heard a loud noise, and the engine lost all power. The pilot performed a forced landing in a cotton field; however, the landing gear collapsed in the soft soil and the airframe sustained substantial damage. Subsequent examination of the engine revealed puncture holes in the upper and lower sections of the engine case. The No. 2 cylinder connecting rod was separated from the crankshaft. The recovered parts of the crankshaft showed indications of heat distress and a lack of lubrication. The Nos. 3 and 4 cylinder connecting rods and rod bearings were still connected to the crankshaft; however their failure appeared imminent because of a severe lack of lubrication. All other crankshaft bearings appeared normal. The No. 1 cylinder connecting rod and bearing were normal in appearance with the exception of an overload fracture near the piston end. It is apparent that the No. 2 cylinder connecting rod end failed first due to a lack of lubrication, and the rotating and moving parts fractured the No. 1 cylinder connecting rod end, resulting in complete engine stoppage.
Analysis
- Primary failure mode
- Engine power loss
- First missed decision gate
- Inspection before flight could have identified engine issues.
NTSB coding
Evidence available
- Photos
- 17 docket documents
Docket documents17
- Pilot/Operator Aircraft Accident Report, NTSB Form 6120.1form
- Excerpts - Maintenance Logbooksother
- Special Flight Permitother
- Photo 10: #2 Connecting Rod Parts, Found Inside Crankcase (NTSB Digital Photo)photos
- Photo 11: #2 Cylinder Damage (NTSB Digital Photo)photos
- Photo 12: #3 Connecting Rod, Disassembled (NTSB Digital Photo)photos
- Photo 13: #4 Connecting Rod, Disassembled (NTSB Digital Photo)photos
- Photo 14: Engine Crankshaft, Connecting Rods Removed (NTSB Digital Photo)photos
- Photo 1: Main Wreckage, View from Front (FAA Digital Photo)photos
- Photo 2: Main Wreckage, View from Aft (FAA Digital Photo)photos
- Photo 3: Hole in Upper Engine Case (NTSB Digital Photo)photos
- Photo 4: Hole in Lower Engine Case (NTSB Digital Photo)photos
- Photo 5: Left Engine Case and Crankshaft (NTSB Digital Photo)photos
- Photo 6: Right Engine Case (NTSB Digital Photo)photos
- Photo 7: Forward Crankshaft, #3 Connecting Rod on Left Side of Photo (NTSB Digital Photo)photos
- Photo 8: Aft Crankshaft, #3 and #4 Connecting Rods in View (NTSB Digital Photo)photos
- Photo 9: #1 Connecting Rod, Disassembled (NTSB Digital Photo)photos
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