AIRBUS A319 132 near Greenville, TX — 2013-10-15
- Date
- 2013-10-15
- Location
- Greenville, TX, USA
- Airport
- DFW
- Aircraft
- AIRBUS A319 132
- Registration
- N516NK
- Category
- Airplane
- Highest injury
- None
- Fatalities
- 0
- Phase of flight
- Climb
Probable cause
A high pressure turbine 2nd stage blade separation due to stress corrosion cracking in the J channel cooling cavity. The failed blade entered the gas path and caused substantial damage to the low pressure turbine. The engine was subsequently left at a high power setting for approximately four minutes, exposing the turbine hardware to temperatures that exceeded the material annealing temperature and resulted in in failure and separation of multiple engine components.
NTSB narrative
Based on metallurgical analysis, a No. 1 engine high pressure turbine (HPT) 2nd stage blade separated below the blade platform due to stress corrosion cracking in the blade J-channel cooling air cavity. The liberated blade entered the gas path and caused extensive damage to the HPT and low pressure turbine (LPT) hardware and cases. The damaged engine was left at a high power setting for about four minutes until the crew received a No. 1 engine fire warning. During this time the turbine was exposed to temperatures that exceeded the material annealing temperature and resulted in failure and separation of multiple components including the LPT 3rd and 4th stage disks, turbine exhaust case center body, and the No. 5 bearing housing. The engine nacelle was not breached and all separated engine components traveled out the back of the engine.
Analysis
- Primary failure mode
- Mechanical failure
- First missed decision gate
- Crew could have shut down the No. 1 engine earlier after EGT over limit warning.
NTSB coding
- Powerplant sys/comp malf/fail · Enroute-climb to cruise
Evidence available
- CVR
- FDR / data
- Photos
- 10 docket documents
Docket documents10
- Cockpit Voice Recorder - Specialist's Factual Reportcvr
- Flight Data Recorder - Attachment 1 - Tabular Data (CSV) Compressed ZIP Filefdr
- Flight Data Recorder - Specialist's Factual Reportfdr
- Pilot's Statementinterview
- Statement of Party Representatives to NTSB Investigationinterview
- Flight Crew Record of Conversationother
- Powerplant Factual Report - Attachment 2 - Pratt & Whitney Materials Lab Report w/photosphotos
- Powerplant Factual Report - Attachment 1 - Engine Components Shipped to Pratt & Whitneyreport
- Powerplant Factual Report - Attachment 3 - Spirit Airlines A320 Abnormal/Emergency Proceduresreport
- Powerplants Group Chairman's Factual Reportreport
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