BEECH 58 near Murphy, NC — 2011-05-25
- Date
- 2011-05-25
- Location
- Murphy, NC, USA
- Aircraft
- BEECH 58
- Registration
- N77AR
- Category
- Airplane
- Highest injury
- Fatal
- Fatalities
- 4
- Phase of flight
- Descent
Probable cause
An in-flight fire that mostly likely occurred in the right front cockpit area behind the instrument panel and below the glare shield; the origin of the fire could not be determined because of the extensive fire damage.
NTSB narrative
After takeoff, the flight proceeded toward the destination airport and air traffic control communications were transferred between several facilities. While flying at 9,000 feet, the pilot attempted to establish contact with Knoxville Approach Control, but the controller did not reply. About 28 seconds later, the pilot broadcast on the same frequency that he needed to declare an emergency because of a fire but did not specify the location or extent of the fire. There were no further recorded radio transmissions from the pilot, and his declaration of a fire was the first and only transmission describing any abnormal event. Primary radar returns for the airplane depicted a turn to the northeast then north after which the returns were no longer noted. The airplane crashed in a wooded area located about 61 degrees and 3,140 feet from the last primary radar return, using straight line distance. No determination could be made regarding the airplane’s flightpath between the last primary radar return and the accident site; however, witnesses described seeing the airplane turn sharply to the right then hearing an explosion. Structural components consisting of the outer portion of the left wing, right wing outboard of the engine nacelle, vertical stabilizer, rudder, and both horizontal stabilizers were separated from the main wreckage, the farthest of which was located about 400 feet away. Examination of the fracture surfaces of the separated structural pieces revealed no evidence of preimpact failure or malfunction. The cockpit, cabin, instrument panel, nose compartment, empennage, and inboard sections of both wings were nearly consumed by the postcrash fire. The right wing’s upper skin between stations 105 and 115 exhibited fire damage but the lower wing skin just inboard and aft of the structurally separated area did not exhibit any fire damage. This indicates that the fire damage to the upper skin occurred after the lower skin piece separated. Examination of a recovered portion of the instrument panel glare shield revealed thermal damage concentrated around two openings on the right side of the glare shield’s surface. The bottom surface of the glare shield had a distinct area of thermal damage; the damage extended from the forward most area on the right side all the way aft. The severity of the thermal damage was more pronounced in the middle of this area. Photographs of the combustion heater revealed a lack of extensive fire damage and insulation that still covered the conductor on several electrical wires. Further, the surrounding area of the airframe near the heater (for example, the nose landing gear door) did not exhibit extensive fire damage. Therefore, the combustion heater is an unlikely source of the pilot-reported in-flight fire, even though, according to the airplane’s maintenance records, the combustion heater was beyond the recommended overhaul interval specified by the heater manufacturer. The airplane’s maintenance records indicated compliance with a 2008 airworthiness directive (AD) requiring replacement of the circuit breaker toggle switches with switches of an improved design. The AD resulted from reports of overheating of certain circuit breaker toggle switches used in various electrical systems throughout the affected airplanes. Although a portion of the circuit breaker panel from the accident airplane was severely damaged by fire, it did not reveal any signatures consistent with electrical arcing or any other electrical anomaly. The time interval between the pilot’s declaration of an emergency and the last radar return from the airplane was a little less than 1 minute, suggesting that the fire grew quickly without much of an incipient stage. These characteristics are consistent with a fuel-fed fire. Based on localized fire damage to the lower surface of the glare shield, the fire most likely occurred beneath the right side of the instrumental panel, an area that is near the direct-read oil pressure gauges. The exact source of the fire could not be determined because extensive fire damage precluded distinguishing between damage incurred in flight and postcrash.
Analysis
- Primary failure mode
- Engine power loss
- First missed decision gate
- Pilot could have diverted to McGhee Tyson Airport after declaring an emergency.
NTSB coding
Evidence available
- ATC audio
- ADS-B / radar
- Photos
- 57 docket documents
Docket documentsshowing 50 of 57
- ATC Radar Studyatc
- Airline Certificate Informationform
- Pilot/Operator Aircraft Accident Report, NTSB Form 6120.1form
- Retention / Release of Wreckage Formform
- Special Airworthiness Information Bulletin (SAIB) CE-11-28form
- Personnel Statementsinterview
- Statement of Party Representatives to NTSB Investigationinterview
- Witness Statements and Interviewinterview
- Aero Resources, Inc., Flight Log Sheet for May 24, 2011other
- Airman Competency and Proficiency Check Sheetsother
- Airplane Equipment List at Manufactureother
- Airplane Type Certificate Data Sheetother
- Airworthiness Directive (AD) 2004-21-05other
- Excerpt from Airframe Maintenance Records Showing Compliance with Airworthiness Directive (AD) 2008-13-17other
- Excerpt from Illustrated Parts Catalog Pertaining to Cabin Heater Installationother
- Excerpt from Maintenance Manual Pertaining to Heating and Ventilationother
- Excerpts from CAM 3other
- Excerpts from CAM 3 Pertaining to Circuit Breaker's and Switchesother
- Excerpts from Maintenance Recordsother
- Excerpts from Pilot's Operating Handbook and FAA Approved Airplane Flight Manualother
- FAA Airworthiness Directive (AD) 2008-13-17other
- FAA Record of Conversation with Donald Brooksother
- Flight Log Sheet for May 18, 2011other
- Flight Log Sheets for May 20 and May 22, 2011other
- Flight Plans for May 25 2011other
- Flight Progress Stripother
- Google Earth Plot Depicting Last Primary Return, Witness Location, and Location of Structure and Non-Structural Parts.other
- NTSB Brief of Accidents for Beech 58 Series Airplanes for the Period 1982 to March 2013, citing In-Flight Fire or Explosion.other
- NTSB Materials Laboratory Receipt of Returned Partsother
- Periodic or 100-Hour Aircraft Inspection Checklist and Airworthiness Directive List for April 19, 2011other
- Record of NTSB Conversationsother
- Service Bulletin (SB) 24-3735other
- Tyco Electronics W31 Series Single Pole Toggle Actuated Switch/Circuit Breakerother
- Photo 10: Digital Photograph Provided by FAA. View Depicting the Janitrol Heater at the Accident Site.photos
- Photo 11: Digital Photograph Provided by FAA. Another View Depicting the Janitrol Heater at the Accident Site.photos
- Photo 12: NTSB Digital Photograph. View Depicting the Right Wing.photos
- Photo 1: NTSB Digital Photograph. View Depicting the Main Impact Point and the Wing Carry-thru Structure.photos
- Photo 2: NTSB Digital Photograph. View Depicting the Separated Left Horizontal Stabilizer.photos
- Photo 3: NTSB Digital Photograph. View of the Vertical Stabilizer with Section of Spar from the Horizontal Stabilizer.photos
- Photo 4: NTSB Digital Photograph. View Depicting the Separated Left Outer Wing Section.photos
- Photo 5: NTSB Digital Photograph. View Depicting the Separated Outer Section of the Right Wing.photos
- Photo 6: NTSB Digital Photograph. View Depicting the Reconstructed Right Horizontal Stabilizer.photos
- Photo 7: NTSB Digital Photograph. View Depicting the Glare Shield in the Tree.photos
- Photo 8: NTSB Digital Photograph. View Depicting the Accident Site and the Destruction to the Airplane.photos
- Photo 9: NTSB Digital Photograph. View of the Recovered Airplane Parts.photos
- TYS Radar Data Primariesradar
- TYS Radar Data code 6063radar
- Fire Investigation Factual Report 12-063report
- Materials Laboratory Factual Report 12-064report
- Reports from Local Agencies-Cherokee County Sheriff's Officereport
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