BOEING 767 near Chicago, IL — 2016-10-28
- Date
- 2016-10-28
- Location
- Chicago, IL, USA
- Airport
- KORD
- Aircraft
- BOEING 767
- Registration
- N345AN
- Category
- Airplane
- Highest injury
- Serious
- Fatalities
- 0
Probable cause
The failure of the high-pressure turbine (HPT) stage 2 disk, which severed the main engine fuel feed line and breached the right main wing fuel tank, releasing fuel that resulted in a fire on the right side of the airplane during the takeoff roll. The HPT stage 2 disk failed because of low-cycle fatigue cracks that initiated from an internal subsurface manufacturing anomaly that was most likely not detectable during production inspections and subsequent in service inspections using the procedures in place. Contributing to the serious passenger injury was (1) the delay in shutting down the left engine and (2) a flight attendant's deviation from company procedures, which resulted in passengers evacuating from the left overwing exit while the left engine was still operating. Contributing to the delay in shutting down the left engine was (1) the lack of a separate checklist procedure for Boeing 767 airplanes that specifically addressed engine fires on the ground and (2) the lack of communication between the flight and cabin crews after the airplane came to a stop.
NTSB narrative
NTSB investigators traveled in support of this investigation and used data obtained from various sources to prepare this aircraft accident report. The NTSB's full report is available at http://www.ntsb.gov/investigations/AccidentReports/Pages/AccidentReports.aspx. The Aircraft Accident Report number is NTSB/AAR-18/01. On October 28, 2016, about 1432 central daylight time, American Airlines flight 383, a Boeing 767-323, N345AN, had started its takeoff ground roll at Chicago O'Hare International Airport, Chicago, Illinois, when an uncontained engine failure in the right engine and subsequent fire occurred. The flight crew aborted the takeoff and stopped the airplane on the runway, and the flight attendants initiated an emergency evacuation. Of the 2 flight crewmembers, 7 flight attendants, and 161 passengers on board, 1 passenger received a serious injury and 1 flight attendant and 19 passengers received minor injuries during the evacuation. The airplane was substantially damaged from the fire. The airplane was operating under the provisions of 14 Code of Federal Regulations Part 121. Visual meteorological conditions prevailed at the time of the accident.
NTSB coding
Evidence available
- CVR
- Video
- FDR / data
- 51 docket documents
Docket documentsshowing 50 of 51
- COCKPIT VOICE RECORDER - GROUP CHAIRMAN'S FACTUAL REPORTcvr
- ERRATA TO CVR GROUP CHAIRMAN'S FACTUAL REPORTcvr
- FLIGHT DATA RECORDER SPECIALIST'S FACTUAL REPORTfdr
- FLIGHT DATA RECORDER SPECIALIST'S FACTUAL REPORT - ATTACHMENT 1fdr
- FLIGHT DATA RECORDER SPECIALIST'S FACTUAL REPORT - ERRATA 1fdr
- OPERATIONAL FACTORS/HUMAN PEFORMANCE ATTACHMENT 3 - AMERICAN AIRLINES PERSONNEL INTERVIEWSform
- OPERATIONAL FACTORS/HUMAN PERFORMANCE ATTACHMENT 10 - REJECTED TAKEOFF PROCEDURESform
- OPERATIONAL FACTORS/HUMAN PERFORMANCE ATTACHMENT 11 - AMERICAN AIRLINES ENGINE FIRE, SEVERE DAMAGE, OR SEPARATION CHECKLISTform
- OPERATIONAL FACTORS/HUMAN PERFORMANCE ATTACHMENT 12 - AMERICAN AIRLINES EVACUATION CHECKLISTform
- OPERATIONAL FACTORS/HUMAN PERFORMANCE ATTACHMENT 14 - OPERATION MANUAL CHECKLIST INFORMATIONform
- OPERATIONAL FACTORS/HUMAN PERFORMANCE ATTACHMENT 15 - AMERICAN AIRLINES CREW AUTHORITYform
- OPERATIONAL FACTORS/HUMAN PERFORMANCE ATTACHMENT 16 - BOEING REJECTED TAKEOFF DECISION MAKINGform
- OPERATIONAL FACTORS/HUMAN PERFORMANCE ATTACHMENT 17 - BOEING REJECTED TAKEOFF PROCEDUREform
- OPERATIONAL FACTORS/HUMAN PERFORMANCE ATTACHMENT 18 - BOEING FLIGHT MANUAL - ENGINE FIRE, SEVERE DAMAGE OR SEPARTATION CHECKLISTform
- OPERATIONAL FACTORS/HUMAN PERFORMANCE ATTACHMENT 19 - BOEING QRH - ENGINE FIRE, SEVERE DAMAGE OR SEPARATION CHECKLISTform
- OPERATIONAL FACTORS/HUMAN PERFORMANCE ATTACHMENT 2 - FLIGHT CREW WRITTEN STATEMENTform
- OPERATIONAL FACTORS/HUMAN PERFORMANCE ATTACHMENT 20 - BOEING EVACUATION CHECKLISTform
- OPERATIONAL FACTORS/HUMAN PERFORMANCE ATTACHMENT 21 - NON-NORMAL CHECKLIST INSTRUCTIONSform
- OPERATIONAL FACTORS/HUMAN PERFORMANCE ATTACHMENT 22 - AMERICAN AIRLINES AIRBUS ENGINE FIRE CHECKLIST (ON GROUND)form
- OPERATIONAL FACTORS/HUMAN PERFORMANCE ATTACHMENT 23 - AMERICAN AIRLINES EMBRAER ENGINE FIRE CHECKLIST (ON GROUND)form
- OPERATIONAL FACTORS/HUMAN PERFORMANCE ATTACHMENT 4 - SIMULATOR AND COCKPIT EVALUATIONform
- OPERATIONAL FACTORS/HUMAN PERFORMANCE ATTACHMENT 5 - O'HARE AIRPORT CHARTSform
- OPERATIONAL FACTORS/HUMAN PERFORMANCE ATTACHMENT 6 - AMERICAN AIRLINES PILOT FLIGHT RECORDSform
- OPERATIONAL FACTORS/HUMAN PERFORMANCE ATTACHMENT 7 - AMERICAN AIRLINES FLIGHT OPERATIONS TRAINING MANUAL [EXCERPT]form
- OPERATIONAL FACTORS/HUMAN PERFORMANCE ATTACHMENT 8 - AMERICAN AIRLINES FLIGHT ATTENDANT BRIEFINGform
- OPERATIONAL FACTORS/HUMAN PERFORMANCE ATTACHMENT 9 - AMERICAN AIRLINES TAKEOFF BRIEFINGform
- OPERATIONAL FACTORS/HUMAN PERFORMANCE ATTACHMENT13 - AMERICAN AIRLINES EVACUATION DECISION AND DUTIESform
- OPERATIONAL FACTORS/HUMAN PERFORMANCE FACTUAL ATTACHMENT 1 - FLIGHT CREW INTERVIEW SUMMARIESform
- OPERATIONAL FACTORS/HUMAN PERFORMANCE GROUP CHAIRMEN'S FACTUAL REPORTform
- SURVIVAL FACTORS ATTACHMENT 1 A�� FLIGHT ATTENDANT INTERVIEWSinterview
- SURVIVAL FACTORS ATTACHMENT 2 A�� PASSENGER INTERVIEWSinterview
- SURVIVAL FACTORS ATTACHMENT 3 A�� AMERICAN AIRLINES MANAGEMENT INTERVIEWSinterview
- AMERICAN AIRLINES PARTY SUBMISSIONother
- APA PARTY SUBMISSIONother
- APFA PARTY SUBMISSIONother
- ATI PARTY SUBMISSIONother
- BOEING PARTY SUBMISSIONother
- GE PARTY SUBMISSIONother
- TWU PARTY SUBMISSIONother
- AIRWORTHINESS GROUP CHAIRMANA��S FACTUAL REPORTreport
- AIRWORTHINESS, ATTACHMENT 1 TO FACTUAL REPORTreport
- AIRWORTHINESS, ATTACHMENT 2 TO FACTUAL REPORTreport
- AIRWORTHINESS, ATTACHMENT 3 TO FACTUAL REPORTreport
- GENERAL ELECTRIC METALLURGICAL INVESTIGATION REPORT FA2017-18058 METALLURGICAL EVALUATION OF ATI 718 BILLET DWS FINDINGSreport
- MATERIALS LABORATORY FACTUAL REPORT 17-034report
- MATERIALS LABORATORY STUDY REPORT 17-034Sreport
- POWERPLANT GROUP CHAIRMAN'S FACTUAL REPORTreport
- SURVIVAL FACTORS - SURVIVAL FACTORS GROUP CHAIRMANA��S FACTUAL REPORTreport
- SURVIVAL FACTORS - ATTACHMENT 4 A�� TERMINAL VIDEO OF EVACUATION (1)video
- SURVIVAL FACTORS ATTACHMENT 5 - TERMINAL VIDEO OF EVACUATION (2)video
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