PIPER PA-46-350P near Kiowa, CO — 2012-09-18
- Date
- 2012-09-18
- Location
- Kiowa, CO, USA
- Aircraft
- PIPER PA-46-350P
- Registration
- N188SR
- Category
- Airplane
- Highest injury
- None
- Fatalities
- 0
- Phase of flight
- Initial climb
Probable cause
A catastrophic engine failure due to unrecognized and unrepaired corrosion within the engine, which was consistent with engine operations after an extended period of inactivity.
NTSB narrative
The pilot reported that as the airplane climbed to about 10,000 feet mean sea level after takeoff, the engine began a “moderate violent shaking.” The oil pressure then decreased rapidly, oil sprayed on the windshield, and the engine seized. The pilot made a forced landing in a hay field, during which the airplane’s nose gear collapsed and the left wing rear spar was bent. Examination of the engine revealed corrosion and pitting on the cylinder walls, camshaft, and lifters, which likely contributed to accelerated wear of engine components and the subsequent failure of the front crankshaft seal. The airplane had annual inspections in May 2011 and August 2012, but no records of maintenance could be located for about a 4 year period before the May 2011 inspection. The airplane had accumulated only about 38 hours in the previous 5 years, including less than 2 hours in the 1 year preceding the accident. The observed engine wear and damage was consistent with engine operations after an extended period of inactivity; however, the wear and damage could have been detected during at least the August 2012 inspection. The circumstances of the engine failure were consistent with a mechanical failure due to unrecognized or unrepaired corrosion in the engine.
Analysis
- Primary failure mode
- Engine power loss
- First missed decision gate
- Pilot could have aborted the flight after noting engine issues during initial climb.
NTSB coding
Evidence available
- Photos
- 20 docket documents
Docket documents20
- Pilot's Statement to FAAinterview
- Pilot's Statement to NTSBinterview
- E-Mail from Craig Haakensonother
- E-Mail from Doug Morrow, Beegles Aircraft Serviceother
- Excerpts from Aircraft Maintenance Recordsother
- Excerpts from Peter Selleck's Logbookother
- Excerpts of E-mails from Don Woroner, Purchaserother
- Photo 1 - N188SR at the accident site. Note oil on top of the engine cowling and on windshield.photos
- Photo 10 - The #6 crankshaft journal as discovered during examination. Evidence of high heat distress and scoringphotos
- Photo 11 - Scored crankshaft front bearing and blown front sealphotos
- Photo 12 - Fuel pump being bench checked at full powerphotos
- Photo 2 - Blown front crankshaft sealphotos
- Photo 3 - Metal shavings in oil pan sludgephotos
- Photo 4 - Seized oil pumpphotos
- Photo 5 - Broken connecting rod cap of #6 pistonphotos
- Photo 6 - Broken piston rings of the #5 pistonphotos
- Photo 7 - Eroded #5 pistonphotos
- Photo 8 - Another view of the #5 pistonphotos
- Photo 9 - Metal particles in crankcase and worn camshaft lobesphotos
- Weather Reports and Recordsreport
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